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1.8T Spark plug guide

149K views 70 replies 35 participants last post by  V4VanGelder  
#1 · (Edited by Moderator)
*Edit - Note: This spark plug guide is for the 1.8T motor. 2.8 V6 guys will find this info not so useful.

So i have gotten many spark plug PM's so i decided to put all the info in one spot. so lets talk plugs.


Plugs for the Passat fall into 3 categories stock, chipped, big turbo

Stock, stick with the stock plugs, stock gap and you are good to go, upgrading the plugs on a completely stock engine provides no gains at all. Stock plugs are either Bosch F7LTCR, or NGK BCP6ET or NGK PFR6Q

Chipped here is where things can get tricky, most people have good luck with stock plugs stock gap and things are fine most of the time, but if you start to get misfires, or stumbling it might be time to change the plugs to something a little bit colder. You can get away with a one stage colder plug such as the Bosch F6DTC or NGK BKR7E using the stock .028 gap and things work fine. If you are modified past just a chip such as exhaust, FMIC, testpipe, intake, or other things like bumped timing and you still have misfires or stumbling it might be time to close the gap a little bit to .026

Big turbo plugs, here is where things get fun stock plugs no good, one stage colder like above work but you need to tighten the gap down to .024 to get not to misfire the Bosch F6DTC or NGK BKR7E are a good choice and work fine once you tighten the gap down. Or even step down to 2 stages colder using the FR5DTC


Plug numbers

Bosch
OEM heat range F7LTCR
One stage colder F6DTC
Two stages colder FR5DTC

NGK
OEM heat range BCP6ET
One stage colder BKR7E
dont know the NGK Two stage colder part number if someone does post it up please

Denso plugs
OEM heat range ik20
One stage colder ik22
Two stages colder ik24

autolites - dont even both nothing i tried ran good under chipped boost.

Bosch +4's, platinums, NGK platinums are not worth the money i tried several sets and under boost i would still get misfires, i couldnt really feel them but the VAGCOM was counting them up under boost so out those came as well.

I’ve used all the plugs listed except for the ik24 and here is my opinion, the Bosch plugs work great so do the NGK’s, the Denso plugs are fantastic but the price is not worth it. I am using BKR7E’s set at .024 and they work awesome on my GT2871RS set up no misfires even at 20PSI. I need to get another set of F6DTC or FR5DTC cause I always felt the bosch plugs pulled a little better than the NGK’s.

Alright any questions post them up I would be happy to address them.


I must give credit to Rusty for starting me on my spark plug work from this thread http://www.passatworld.com/forums/showthread.php?t=178575

The rest I just started to tinker with on my own, at one point I had gone through 7-8 sets of plugs in two weeks just experimenting and logging data on them.
 
#7 ·
98-99 used Bosch, 2000 was a crap shoot, i've pulled both bosch and NGK out of the 2000's both where 3 electrode plugs and the local parts place listed both of them for the 2000 passat.
 
#13 ·
yes those are stock, the BCP6ET is a stock equivelent plug with mulit electrodes wher the PRR6Q is a single. i've always prefered the multi electrodes cause i've found less misfires than the single on most cars.

so if i search ngk BKR7E on ebay, i can choose any plug on there or would i have to find one specific to my vehicle? or are they all the same as in thread, protrusion depth, and size?

yes you are right the numbers given are the part number that you need to fit the passat. they are all the correct thread, protrusion, etc.
 
#12 ·
what BT did you have, if your talking k04 thats not a big turbo :poke:, you also used GIAC software didnt you? GIAC has a very good reputation for tuning using the stock plugs, its APR that can have issues with plugs once you go with other mods besides a chip

I have been using the Denso K20PBR-S10 on my 99 AEB 1.8T. I think this is what vwb5t meant by Denso iK20. Also known as Denso 5061. Copper plug, 3 electrodes. Stock engine, 117,000 miles. I have been replacing them every 30,000 miles, probably earlier than necessary, and I am currently on my 3rd set of this plug. Never any problems. Very inexpensive, about $15-20 for 4. Autozone used to carry them, but most recently I got them from Amazon. http://www.amazon.com/gp/product/B0012Q83EQ
K20PBR-S10 is a copper multi electrode plug, the IK20 is an iridium single electrode plug which is about $12 a plug, the denso's work great on a stock engine, i tried the K20PBR-S10 at one point and it ran good on a chipped k03
 
#11 ·
I have been using the Denso K20PBR-S10 on my 99 AEB 1.8T. I think this is what vwb5t meant by Denso iK20. Also known as Denso 5061. Copper plug, 3 electrodes. Stock engine, 117,000 miles. I have been replacing them every 30,000 miles, probably earlier than necessary, and I am currently on my 3rd set of this plug. Never any problems. Very inexpensive, about $15-20 for 4. Autozone used to carry them, but most recently I got them from Amazon. http://www.amazon.com/gp/product/B0012Q83EQ
 
#15 ·
WHat would you possibly need any other plug than stock for a V6, perhaps if was SCed but why bother.

I don't have a 1.8t and don't modify the ones I work on but if somebody made a stronger ignition to put up with the increased cylinder pressures that are made when you start messing with the turbo then the most you would ever probably have to do is go down one heat range on the plug.
 
#17 ·
Some more basic info, some may be lifted from Rusty's post:

Denso stock 5062 K20PBR-S10
Denso stock Iridium 5304 IK20
NGK PFR7Q not rec
NGK PFR6Q not rec
Bosch RS4 stock F5DP0R
Bosch F5DTC
Bosch FR5DTC
Bosch F7LTCR stock; w/Stg3

99+kmi - have NGK BKUR6ET stock #2397 as replacement for APR Stg3 Bosch Super R1 482 F7LTCR plugs.
Autolite 3923 doesn't work well
AC Delco 5 doesn't work well
NGK 2397 BKUR6ET-10 appears to work well
 
#23 ·
One stage colder - Bosch F6DTC

My '99 1.8 has 191,000+ miles. I started testing plugs 100,000 miles ago. Nothing extreme about my engine - chipped to 1.1 atmosphere, full cat back exhaust system with a K&N in the OEM airbox. Forge DV with APR tubing on both intake and exhaust side. OEM K03 with my engine compression at +/- 172 in all fours. My TB has been cleaned annually. Seafoamed 1 - 2X a year.

By trial I determined that, BY FAR, the best plug for my car is the Bosch F6DTC. I also discovered that a new set of F6DTCs allows my engine to start instantly, even during very cold New England winter mornings.

Another factor is that, even with my engine mods (and reudince unsuspended weight as much as possible), I regularly get 36 mpg. on the highway. I regularly get 450 to 460 mpg while traveling lite. Even long term, combined mpg as noted on my #2 trip computer is consistently 28.5 mpg.

Only down side - I lose the plug's benefits after 10 to 11,000 miles. But at only $3.48/plug it's not a big deal to swap plugs every 6 months or so.
 
#29 ·
i would try the NGK bkr7e gapped at .028, it should clear up the missfire issues unless its your coils having issues but that is usually only a few cylinders and not random.