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Bosch 16073 O2 connector issue

5.9K views 6 replies 4 participants last post by  MichaelP1  
#1 · (Edited)
2000 VW Passat 2.8L V6, ATQ, 100,000 miles.

I bought Bosch 16073 O2 sensors to replace the original sensors on my car. Several online stores, Bosch's website, Amazon and ebay compatibility tools suggested this was the right replacement sensor. My initial intent was to do job myself but life intervened with other issues and I took the car to an indie mechanic that I have never used before but he advertizes himself as a VW specialist. An hour later, he called me to tell me that my replacement left sensor was incorrect as the connector on it would not fit the car. Specifically, the right/passenger side connector plugged right into the ECU. This replaces the green connector of the original oxygen sensor that came with the car. However, the left/driver-side connector of Bosch 16073 is keyed differently and cannot be plugged into the car's ECU unit (this connector is supposed the replace the brown connector that came with the original oxygen sensors). Any suggestions what may be going on - I am confused as by all accounts this is the correct oxygen sensor for both right and left rear/downstream sensors for this car.

There is a blank connector that came in the 16073 box. Several reviews on Amazon.com say that I need to use this. For example:

"One thing to note is that the part numbers with green and brown connectors were discontinued and replaced with these that have black plugs. The passenger side bank goes to the green plug and the driver side goes to the brown. The brown connector is keyed so that the green and brown plugs would not be interchangeable. To plug this new sensor in for the driver's side (brown) connector, you must replace the connector with the one included in the box. The wire pins can be difficult to remove without the official tool. I've found that in a pinch, two hair pins that have been bent and had the ends cut off work well."

And:

"Although the seller advertizes this product as an IEM replacement and fit for the Audi A4 Quattro B5 2.8 engine, one must replace the ECU wiring harness O2 sensor plug with the plug provided in the box. You require a special Steelman or other Audi terminal tool to perform this task. Not a quick replacement without the tool. Insure your vehicle harness plug matches the O2 sensor plug"

Two questions:

(1) I am not sure which connector I need to replace. Is it the one on the oxygen sensor (male)? Or is it the one on ECU side (female)?

(2) Can an indie do this connector switch? Autozones of the world as well as online stores are all selling Bosch 16073 as the replacement for both right and left rear sensors. I am wondering why the indie hasn't come across this issue before? Could it be that the original VW sensor that I can get from dealer will not have this problem? The sensor from dealer cost $234 + tax versus $59 I paid for Bosch 16073. Indie is charging me $140 to replace both sensor. I am stuck with car on his lift. He asked me to get the correct sensor asap. And my emissions/tag renewal is due in 10 days. So I feel I am in a bind here. Any ideas/suggestions appreciated! TIA.
 
#2 ·
Ok, for starters, o2 sensors and their colors.
The o2 sensor with the brown connector is for the left rear (downstream)
o2 sensor with the green connector is for the right rear (downstream)
These two sensors are called post-cat sensors.


The o2 sensors with the black connector are for the front (upstream) and these are interchangeable. There is no left or right on these.
These two sensors are called pre-cat sensors.


The sensors do not plug into the ECU. They plug into the black (2x) green and brown connector found right behind the cylinder heads on the fire wall.

The number sensors you have indicates it is for the upstream position, whether or not it is for the Passat I do not know right this moment.

You need to find out what version engine you have first. The 2.8 v6's came with either the AHA or ATQ.
This is needed because the downstream sensors are different for both versions of engine.
 
#3 ·
Alrighty, here are the proper sensors according to my info.
The (2) upstream sensors with the black connector are Bosch 13842.
The left rear with brown connector is Bosch 13552
The right rear with green connector is Bosch 13550
 
#4 ·
AndreasPassat,

Thank you. The information that I had gleaned from various online sources, including Bosch's website, was that Bosch 13552 with brown connector had been discontinued and Bosch 16073 was its successor that could be used for both right and left post-cat sensors (and for pre-cat sensors). What no one tells you while selling a 16073 is that the customer would need an extra step to swap the connector (I think the brown female one on the firewall, but I am not at all sure). Also, when I looked for Bosch 13552, I couldn't find it anywhere including at the VW's online store. But today I googled it again, and lo behold, Rockauto has it for $75. I will order it on Monday. And hopefully 16073 I bought from ebay can be returned. Thanks!
 
#5 ·
They do make/sell the sensors that are 'universal' but those seem to give people trouble after installing them. They're a number of posts here in this forum that after installing a universal sensor various error codes start popping up, like...
P1110 - Bank 2 Sensor Circuit Short Circuit to B+
P1114 - Oxygen (Lambda) Sensor: B1 S2: Internal Resistance too High


I forgot to mention RockAuto, I just replaced mine a few months ago and that's where I got mine. Great prices!
 
#7 ·
I just ran across this same problem this morning. Per the cryptic pictorial Ikea-like instructions with the 16073 replacement sensor, you need to swap the brown vehicle-side connector housing with the black one that comes in the package. OR if you are in a huge hurry like I was this morning, you force that damn plug together, bending the keying feature out of the way :)

I ordered the proper pin removal tool so I can swap the connectors the right way, will do that as a later rainy day project. I may even try to swap the brown sensor-side connector housing over to the new O2 sensor so it still looks OEM.

The real hassle I ran into is that the damn OEM sensors are secured to the top of the transmission and the back of the engine using wire ties in spots that no human can reach. Once I know the car is working well with the replacement sensors I will just cut the cables of the OEM ones and pull them through. I was able to feed the new sensors along the same path, and was able to get a couple of zip ties into places to hold them off of the exhaust.