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my 1999 passat is gushing coolant out behind the engine/ above the transmission.

4220 Views 39 Replies 8 Participants Last post by  808xN8
how do i find this leak? its a 1.8t. i have coolant temperature sensor out right now. i can't see a bad hose from above or below.seals seem ok on sensor.coolant is clean. so is oil. never overheated before it bursted somewhere while driving. the red cooling system warning light started flashing. upon reaching home, there was a hissing sound of hot air release while coolant gushed down off of transmission to the ground. it was too hot to deal with. i don't want to put CTS back in yet but may have to, to find it. its a tight fit
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i believe its the gasket on cts gonna put new one in to see if it works.:( taking in and out is a major pain
Ty. The gasket was fine. The flange was warped. $12 part.
What is this called? It's next to the coolant temperature sensor housing.
The tip cut off is threaded and goes into engine next to housing

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Nothing cut off. The whole pic came through
when I try to screw it in, it isn't catching. It was covered by a thin metal sheet bolted over it. Is it supposed to screw in or does the metal sheet hold it in? The sheet was nearly torn off from the burst of coolant that came out next/under it
Nothing after market. I removed it to get at cts housing. It's on passenger side nearest air box. Nothing connects to it as far as I know. I'll try to get a picture.
Big hole on left is for flange, hole on right for the part above. :grin:that is a headless bolt in center. I Can't get the rest out. I'm hoping to use hole on bottom right to hold it down with extended piece to flange. I will let you know if it works.

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If you could look at it straight on, the picture on left is how it sits on engine. Bottom left hole is held down by the broken bolt that also holds flange down.
Sorry, turn picture 90 degrees to the left. The three holes line up right vertically

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Got leak to stop :clap: but temperature gauge on dash in car is not working. Ran car for a little while and doesn't seem to be overheating. Guessing it's the coolant temperature sensor. Light on dash blinks if it or plug on reservoir is not connected.
This is my solution to broken bolt head. I did one up top also for extra support. The plug in middle is held in by the custom pieces above and below. It can't be pulled out by hand. This looks like the plug tip goes into the oil part of head not a coolant tube. It May not have been needed to be unscrewed to get out. The threads are perfect and smooth. I don't think there is some left in there. It spun pretty easy

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When I took it out. The Reason I took it out is to get at the broken bolt. I was able to get vice grips on it but it was stripping and figured it would break again. Using as a stud to hold it in the proper spot would be better to try first.
I Will be trying the g12 if there is no more leaks. I It Looks like it has had only water for about 10 years. It's a 1999. I bought last year with only 37000 miles on it. I Have learned a lot about sludge and turbos since. Every thing on car is original or warranty work only. Changed to 710n dv and pcv and got oil to stop blowing out oil cap and some turbo lines. Imo on sludge is too much slow/easy driving. Run the turbo hard regularly. It's supposed to be used. Make sure to hit at least 6k rpm. I believe this clears out sludge and if some is sucked through at a high rpm it will grind it through to small pebbles. the first oil filter I changed was the original manufacturers size. Vw changed to larger oil filter to combat sludge issues around 12 years ago. I've
Changed the oil ten times since March, about 11000 miles. It still comes out black with small black pebbles after only 1000 miles. I've used 6+ bottles of sea foam in crank case to help. It Is staying a little cleaner, longer each change. :smiley:my first car was a 1987 gti:smiley: 1.8 engines are great. This sight has been very helpful with old threads covering the issues I've had so far. Could do without the spam to email tho:grin:
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Almost all hose clamps and other connectors are/were all factory placed. I haven't got the feeling it's been worked on like that but it's possible.

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I believe car is from Europe and has the blue square coolant temperature sensor. Other 1999s and later have green round sensor.
I was thinking it's euro cuz it's got original German spare tire and vw battery. Don't Really know. If what I read is correct be switched mid year 1999 from blue square to green round on all models. The green one is listed as compatible with my car and all other 99s on some parts sites. Thanks for info on head. Would not have noticed.
At 37000 miles 15 years old. I believe most mileage came earlier on. I bought from rich foreign homeowners in kahala area on Oahu. People who own homes there live somewhere else during non winter months. Battery is for sure original. It's dated. I'm Just using it to get around. I stopped sea foam, it only can help so much. Waiting longer between each change now. It was a little rusty in color inside cooling system. People in Hawaii mostly use water because temperatures are not extreme enough to require anti freezes. With lack of regular servicing and used a couple months a year I don't think they cared or knew enough.
Anything to know about aph head difference than the aeb original? Good bad same. I haven't found any opinions on that elsewhere
Again, the oil filter I first replaced was the smaller original manufacturers specs. I'll check exact year they changed specs. I scraped sludge out of engines oil cap opening with my finger. I knew nothing of sludge issues until I owned it.
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