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injector

  1. Vendor Deals
    <p class="p1">A clean engine is a more efficient engine (and also a more powerful one), so a fuel injector cleaning is an important part of maintaining your car. While you can always visit a mechanic to get this service done, this is actually one of a few maintenance items that are pretty...
  2. Volkswagen Passat B6 Discussion
    After carbon cleaning of intake valves, and some other work, car run great for several warm ups. Then longer test drive, and started to idle rough, misfires on cylinder 4 and blowing noise that I can't pinpoint/locate. Starter fluid spraying revealed no leaks. Coil and plug swap no change...
  3. Volkswagen Passat B6 Discussion
    I had the intake of my BPY engine (carbon build up cleaning, timing belt, cam chain/tensioner, vac pump seals, etc). 3 injectors came out (cyl 1-3), on stayed in head. After installing intake, gas is gushing out (and engine not starting) from under the intake (not exactly located). Also...
  4. B5 Garage
    Replacing the head on my wifes 2003 1.8t AWM (CCT Failure). Just pulled the fuel rail off (prior, fuel pump fuse was pulled and pressure relieved), the #2 injector came out wet and the hole was filled with gas (I'm assuming gas but could be oil?). I'm thinking injector seal (as far as I know...
  5. Volkswagen Passat B5 Discussion
    Good afternoon - Passat threw up a code to change the Cam Chain Tensioner, so I did. Now I have a Cyl 1 misfire. Swapped plug and coil from Cyl 2 but no change in how it ran or code. Measured power at each injector with the engine running and had signs of voltage on 2,3 & 4 but nothing...
  6. B5 Garage
    Hi guys ive been searching and searching to find the answers. however need some opinions/advice from yourselves please! i have a passat estate B5.5 1.9 TDI PD130. cars done 260k however it has had a replacement engine so about 150k on that. The engine code i think is a AVF (original was a AWX)...
  7. B5 Garage
    Hi all, I need to replace the rear seal on my tdi afn injector pump. iv'e watched all the vids on youtube by dieselgeeks and got the vitton seal kit. I just wanted to know from someone who's gotten "hands on"with this job is there anything else I need to be carefull with other than having the...
  8. B5 Garage
    The other day I popped the P0208 code for cylinder #8. Injector Circuit Open Cylinder 8 Car was missing and chugging so this last weekend I pulled the intake off to get to the fuel injectors and this is what I found. The connection to the fuel injector has a green locking mechanism that...
  9. Volkswagen Passat B5 Discussion
    My elder son just had his 2002 A4 (AMB 1.8T, 83K miles on the odometer) towed from his office to my house, because he was getting a flashing CEL. A quick VCDS scan revealed an open circuit to fuel injector on cylinder #4, and I then confirmed with an ohm meter that the injector itself was at...
  10. Volkswagen Passat B5 Discussion
    I was replacing the injector seals yesterday when I noticed that half of the plastic disc that holds the lower injector seal in is broken in half. About 45% was actually missing, so there was enough to keep the other half from falling off. If doesn't appear that this piece is replaceable...
  11. Volkswagen Passat B5 Discussion
    What size of allen bit do I need to remove the fuel injector insert?
  12. Volkswagen Passat B6 Discussion
    New to the site, looking for some help. 2009 Passat 2.0 turbo seems to need injectors (3rd set) after high pressure fuel pump replacement (2nd) and an intake change. I cant afford to keep getting reamed by the dealer so I'm gonna try it myself. The intake looks like it comes off pretty straight...
  13. Volkswagen Passat B6 Discussion
    Need a little help here, the wife's car died last week, presumed to be out of fuel, so filled up and it ran a few hundred yards (running rough) and stopped, now it will not start at all, did a full scan and found a fault, After some research it would point to a faulty injector, the insulation...
  14. New Member Introductions
    Hi All, My name is Tom. I'm new to VW's, but I have really been enjoying my 2000 Passat V6. I have a strange problem that I can't find in searching the archived posts. I had codes indicating bad cam sensors and bad O2 sensors. I replaced all, and also replaced the valve cover gaskets and the...
  15. Vendor Marketplace
    Click HERE to order or for more information. VW B6 Passat 2.0T Fuel Injector Service Tool Kit - Starting At $124.95! With the introduction of direct-injection fuel systems, cars have experienced greater power, efficiency, and emissions control. The complexity of this advanced technology...
  16. Volkswagen Passat B5 Discussion
    Hi All, Newb TDI owner here, my apologies if this has been covered off, I did a search, didn't see anything specific. I have a 2005 Passat TDI Wagon (5.5, BHW). I just bought the vehicle used and it now has 204,000 km on it (approx 126,000 miles). Recently did the BSM delete, the engine...
  17. Volkswagen Passat B5 Discussion
    03 AUTO V6 Sounds like a V8 after K&N Filter, Fuel Injector Cleaning and new plugs I always took good care of the engine and before my my father and mother did! Oil changes every 3-4K miles, regular air filter changes and TB change and all that stuff. I gave the engine some really good cleaning...
  18. Volkswagen Passat B6 Discussion
    My 2.0TDI BKP has been diagonised as requiring new injectors. suffice to say that it is costly to replace all 4 including the loom (in excess of US$5,000 in this part of the world). i have read a lot about the problems that the Siemens injectors have and i am considering fitting 2nd hand Bosch...
  19. Volkswagen Passat B5 Discussion
    Ok, I started another thread yesterday and tried to delete it because I had some additional issues I need help with. I have searched and have not found the answer I need thus the post. So, I got everything off the car okay--intake manifold, fuel rail, etc to do the PCV system, clean the...
  20. Volkswagen Passat B5 Discussion
    So I decided to do my monthly boost leak test today and found that the injector closest to the fire wall is leaking. It bubbles at around 15 psi. Last month I replaced the lower injector seals because I noticed black crud around each injector. Should I have replaced the fuel rail seals as well...
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