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Removing and Cleaning the B5 Front Cup-holder

44K views 18 replies 15 participants last post by  Bonthron  
#1 ·
After having many problems with my front cup-holders sticking due to spilled beverages and since the Bentley manual has mistakenly omitted the procedure for removing it, cleaning the cup-holder has become my Holy Grail since the first few months of owning my B5 and what follows is the final chapter in that quest.

I decided while I was on vacation last week to tackle the task of removing it, cleaning it and documenting it. It really is quite simple.

To make it a bit easier you will need to put your gear shifter/selector in it's rear-most position.

1. Carefully pull (or pry) the large front trim piece off the part of the cup-holder that swings out.
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2. Carefully pry off the small front trim piece from the part of the cup-holder that doesn't swing out.
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3. Insert a very small flat blade screwdriver into the right side of the cup-holder and lever out the small tab on the metal spring clip. The small tab sits flat against the inside of the plastic housing so you need a screwdriver with a very thin flat blade to get it under the tab. Pry it out so that it releases that side and then with a slight bit of force, pull on the extended cup-holder tray to ensure it this clip doesn't re-engage.
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4. Insert the small screwdriver into this hole at an angle to disengage the left side clip. You are almost working blind here because it is very hard to see the clip or the tab you need to lift so it may actually be easier to do this step before step #3... but first attempt the right side to see how the clips work.
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5. Once both clips are disengaged you can slide out the cup-holder assembly.
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Here's a picture of the bottom of the cup-holder assembly that shows the two spring clips:
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And here are two close-ups of the clips. I've put the red rectangles where the screwdriver needs to be inserted and a green line on the left side showing how the screwdriver is inserted:
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6. Place the cup-holder assembly on your work surface with the bottom facing up and remove the six #15 Torx screws and remove the metal cover.
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7. Make note of the spring (marked red), it's attachment points and orientation, that is used to eject the rotating section from the cup-holder pocket. You can then pull the rotating section off it's pivot (marked blue).
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8. With the rotating section off the pivot you need to remove the inner sliding section from the rotating section. To do this you need to remove the pivot sleeve (marked blue) from within the assembly.
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Gently pull apart the plastic sides of the opening to allow the pivot sleeve to be removed. It only sits in there loosely and can easily be removed. Here's a picture of it part way out:
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And here's a shot of the pivot sleeve out. Make note of the orientation of the wider flange and ensure that it is placed properly on reassembly. Mine may not be oriented properly in this picture relative to the cup-holder assembly:
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9. The inner sliding section in the rotating section can now be removed for cleaning. Slide it out slowly because there is a small detent pin with an attached spring that can fly away if you're not careful. This is the pin that detents at the sliding section in the closed, single cup or double cup cup-holder positions. The detent holes are marked red so you can guesstimate when the pin/spring are about to come loose:
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Here's the pin (the spring can't be seen):
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10. You can now easily remove the inner sliding section. Note that it slides out of the rotating section opposite of how it
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Here are the sections separated:
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11. Now you can properly clean all the sticky spots with the appropriate cleaning product. I would suggest that you not clean off the factory grease since it seems that two different products are used -- one for the pivot and a different one for the locking mechanism, and I don't know the composition of either. You really don't need to worry about the greased areas anyway since those spots are nowhere near the spots that'll be sticky. ;)

12. Reassemble following the above steps in reverse and snap back into the dash.
 
#3 ·
Yay!

Finally the answer to all my dreams!!!! No really! Has bugged me since buying my B5 that the cup holder not work unless i put a screwdriver in and wedge it out. now i can fix it. Yay! :bow: :bow: :bow: :???:
 
#5 ·
Bonthron you are teh man I have been trying to figure out how to remove that cup holder for a while.

I had seen pictures of what it looked like but could never get the tabs to depress and didn't want to pull out the whole center console.

I second the notion of this going in the INFO section immediately.

Pete
 
#7 ·
danteshors said:
no pics? just red x's.
Are you at work? Your firewall probably doesn't allow "html" from port 81. Switching my image server to that port has saved me a lot of headaches even though it has caused a few problems for others. All I can suggest is that you try another internet connection, maybe from home.

Sorry.
 
#8 ·
Bonthron - My wife got a little sloppy with her Vanilla Mocha and for the last week my cupholder wants to stick to the frame and not eject :mad: Thanks for this info :bow:
 
#13 ·
Ha ha....

I figured out how to do this a while back and posted VERY similar pics! They just did not have arrows or circles...but I'm glad to see someone else figured it out too. I oiled mine with something and that made the creaking go away for a while...but now it's back to the same thing.

mike
 
#14 ·
I took mine apart a while back. It is one of those essencial things that needs to be done at least once in the life of every B5 (Classic) Passat. They get real nasty over the years of coffee, coke and other no-no's in your car.

Nice write-up!!! :thumbup: :)
 
#15 ·
mike5 said:
Ha ha....

I figured out how to do this a while back and posted VERY similar pics! They just did not have arrows or circles...but I'm glad to see someone else figured it out too. I oiled mine with something and that made the creaking go away for a while...but now it's back to the same thing.

mike
But mike your pictures showed dissambling the entire center dash to remove the pesky cup holder.

Pete
 
#16 ·
mike5 said:
Ha ha....

I figured out how to do this a while back and posted VERY similar pics! They just did not have arrows or circles...but I'm glad to see someone else figured it out too. I oiled mine with something and that made the creaking go away for a while...but now it's back to the same thing.

mike
http://www.clubb5.com/forums/viewtopic.php?t=27862

If this is the post you're referring to, and if this is what I'd have to do to get it out, then my cup-holder would stay gooey! :wink:

But I did recall your previous post and it was some assistance in helping me figure out how to get it out the way I did.
 
#18 ·
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First of all, thank you very much for the great information!!! Secondly, How the HELLEN did you get your screwdriver to do that! The passenger side came out with ease, this one!? :mad: :mad: :mad: Any tips? I also broke one of the tabs off my burl wood panel for the small little square peice. any idea what that part number is?

Thanks!!!
 
#19 ·
chrisyoon said:
How the HELLEN did you get your screwdriver to do that! The passenger side came out with ease, this one!? :mad: :mad: :mad: Any tips?
It's got to be a small thin flat blade screwdriver and you need to insert it through the rectangular hole in the picture. There's not much more I can say to help, but once you do it once it'll seem easy.

Sorry, no idea on the trim part number. :???: