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1998 Volkswagen Passat 1.8T AEB - ICM DELETE DIY

84K views 23 replies 10 participants last post by  Alejo2881  
#1 ·
1998 Volkswagen Passat 1.8T AEB - ICM DELETE

DISCLAIMER – I AM NOT RESPONSIBLE IF YOU DAMAGE YOUR VEHICLE WHILE TRYING TO DO THIS MOD. SO BEFORE YOU JUMP IN MAKE SURE YOU SEARCH, READ AND LEARN FROM OTHERS BEFORE DOING SO. GOOD LUCK


Great reference links

AEB to ATW+ Coilpack Conversion (ICM Delete) Project
Performed ICM Delete! Success!!!!


As some of you know the ICM that comes on our cars suck! After my second one dying on me I decided that I've had enough and decided on doing this conversion!

You will need a few things to make this conversion easier

Coil Pack Harness - Home Page > Search > Repl...arness > ES#7679 Coil Pack Wiring Harness Replacement - 1J0971658L
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Coil Packs - Audi B5 A4 Quattro 1.8T > Engine > Ignition > ES#7536 ECS Coil Pack Ignition Solution - Stage I - 06A998000
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The coils are totally optional as you can also use these
Coil Packs - Audi B5 A4 Quattro 1.8T > Engine > Ignition > ES#1876879 Igntion Coil Pack - Set Of Four - 06B998115RED
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I would also suggest the use of these to keep the coils from popping up

Coil Pack Hold Down Kit - Audi B5 A4 Quattro 1.8T > Engine > Ignition > ES#260956 ECS Coil Pack Hold Down Kit - ECS42725KT-A

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I opted for the Hitachi "E" Stage 1 Kit

You also want to change the spark plugs for the coils you are using

NGK BKR6E - Audi B5 A4 Quattro 1.8T > Engine > Ignition > ES#8923 Spark Plugs - Set Of Four (#BKR6E) - BKR6EKT-4CYL
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NGK PFR6Q - Audi B5 A4 Quattro 1.8T > Engine > Ignition > ES#592 Spark Plugs - Set Of Four (#PFR6Q) - PFR6Q4CYL
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Gapped @ .032

Prepared for battle

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First thing you want to look for is the Y behind the head.

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Once you have it split the loom all the way to the ICM. Should look like this.

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The wires you need will be here

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The first issue you will want to resolve is the fitment of the coils. Some people have said they didn’t have problems with this but I did. So to resolve it I taped off the area of the coil that I didn’t want shaved down. Should look like this

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I used my belt sander and turned it, lightly touching the sander till I got enough off to fit in the tubes.

Here is the diagram for what wires went where

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When you receive the wire harness from ECS Tuning the #2 wires are merged together into 2 separate grounds- 1 Big Wire & 1 Small Wire. The big wire will be soldered to the ICM ground. The small wire I grounded to the valve cover where the piping hold down used to go.

Big Wire
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Small Wire
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The #4 wires also come merged together and those will go to the same location where your previous ground was. In the end the coils will be grounded in 3 locations.

Once you’re done and have tested your car to make sure you wired everything right everything should look like this

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Here is something you can also do. The wiring harness comes with a small heat shield pack, what I did was split it in half and added Velcro to either end. I would either sew it on or did what I did and stapled it together. Once done you should have something like this

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Once your done everything should look like this ( BTW I also changed my valve cover gasket and had my valve cover powder coated ) Also added a 034 Coil Cover

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Finished Product

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I had some issues in the beginning with misfiring which led back to my grounds, after I took care of that the car runs like a champ. You will tell the difference right from the beginning. Overall I can say that this mod was worth it. Was a learning experience and got to learn more about the car.
 
#7 ·
Mostly on my part, 1st was the ground on the valve cover, I had powdercoated my vc and i guess i didn't sand enough for it to get a good ground.

2nd i noticed that the harness i got had the ground wires hooked together, 1 for the vc and the other i grounded to the ICM ground. The one i used for the ICM ground was merged to 2 wires instead of 1 so i used the larger of the 2 wires and soldered that to the ICM ground and the smaller one i grounded to the back of the vc

After i did that it stopped my misfire issue i was having
 
#10 ·
well before i did this mod, i can tell you the car itself ran ok but you can tell it didn't have any acceleration, i had even changed the plugs prior to the swap and nothing. After the conversion i did notice the car had more pep, when i gave it gas it actually goes. It is hard to explain but i did feel a big difference from before and after.
 
#13 ·
you don't have to do this mod, the reason i did it was because i was tired of buying ICM's, paying for tow trucks,etc. I took a chance in doing it because i also had a long term goal for the car and looked at this as a plus. I made this write up to help anyone else that considered doing it and make it easier to do.
 
#17 ·
I think another way to go here would be to do a relocation of the ICM... Where it sits from the factory, it's bound to get heat soaked and will cause your issues. Put it somewhere cooler, and I can almost promise it'd be less prone to problems down the road.
 
#18 ·
Where it sits from the factory, it's bound to get heat soaked
From the factory, the ICM is bolted to a heat sink with thermal conductive paste like the CPU in a computer uses. The heat sink is embedded in the top of the airbox so the bottom of the sink (thick fins) is exposed to the constant flow of cold intake air being breathed in by the engine. Not really a bad placement.

The AEB does suffer from failing ICM's, but the coilpacks are rock solid and last. In later designs they deleted the stand-alone ICM and incorporated its function into the individual coilpacks and guess what... the coilpacks became the failure point. I would guess the coilpacks are exposed to more heat than the ICM, but they may have accounted for this when they designed the new style coils. I don't know.

The newer style ignition system is said to have a higher output. I don't have any specs so I can't confirm this. I do know they decreased the spark gap from .035~.043 on the AEB to a max of .032 on the ATW, AUG and AWM.
 
#22 ·
That is a good looking valve cover....


But I have a awm so no icm for me. However I did have my coil packs replaced at 68k miles free of charge thanks to the vw recall :) . They should however get hot there due to it being bolted to the head. More so on turbo models. But the icm probably should have been put between the firewalls from the factory. A lot less heat there.
 
#24 ·
Hi, I'm from Argentina ... sorry for my English tarzanico .. (google?‍♂ translator). The modification was really spectacular !! Regarding the improvement, the mere fact that you have a better spark gives more power, since it performs a better combustion of the fuel entering the cylinder. I loved the aesthetic finish the valve cover both the paint and the coil cover. I have a passat b5 year 2000 engine 1.8t APU engine which has the icm ... will the wiring be the same? I would think so, but maybe someone has the certainty and would be very grateful ... I am arming it with a turbine exchange for a k16 and some more evils ... I would be ideal to improve the quality of the spark for better performance.:cool: